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LIQUID MANUFACTURING PLANT
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LIQUID MANUFACTURING PLANT
S D AQUA FINE design and supply Liquid Manufacturing Plants for the production of syrups, suspensions, oral liquids, shampoos, gels, lotions, and other liquid formulations.
The systems are custom-built, modular, skid-mounted, and available in fully automatic or semi-automatic versions as per process requirements.
Mobile Liquid Preparation Unit:
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Inline Homogenizer / Mixer
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Dosing Tank with level indicator
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Transfer pump with VFD
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PLC control panel with batch program
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SS trolley with PU castors
Specifications:
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Sanitary design meeting CGMP guidelines
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Contact Parts : SS 316L, mirror-polished & EP
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Non-contact parts : SS 304 matte finish
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Orbital tube welding
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Automation compliant with MCA & USFDA 21 CFR Part 11
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Manufactured to custom size and volume
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100% drainability
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GMP documentation: DQ, FAT, IQ, OQ & PQ protocols
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Site installation & commissioning
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Documented output of process cycles (mixing, heating, cooling)
Applications:
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Pharmaceutical liquid preparations
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Food & beverage syrups
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Cosmetics – shampoos, lotions, gels
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Chemicals & specialty liquids
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Ayurvedic & herbal formulations
Construction features:
These plants are manufactured as per CGMP standards using sanitary AISI 316L stainless steel contact parts with surface finish Ra < 0.4 µm.
All vessels are provided with proper manways, spray balls, baffles, and mixers.
All piping and fittings are welded using state-of-the-art orbital welding machines to ensure zero contamination risk.
Automation:
S D AQUA FINE Liquid Plants are fully PLC-controlled, with safety interlocks, alarm systems, SCADA for data logging, and recipe-based batch preparation.
VFD-based speed control for mixers and pumps can be provided on request.
Instruments like temperature sensors, pressure transmitters, level transmitters, pH and conductivity analyzers are integrated for real-time monitoring.
Documentation:
The Liquid Manufacturing Plant is supplied with a complete documentation package backed with test and calibration certificates with full NABL traceability.
For pharmaceutical applications, documentation is provided for DQ, FAT, IQ, OQ, and PQ, ensuring total regulatory compliance.
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The documentation set provides validated information from the design stage to site acceptance test.
Our validation team supports the customer with protocol preparation, onsite testing, instrument calibration, and complete validation report preparation.